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  • Q Does the Longmen moving structure cause vibration during rapid positioning, affecting the hole position accuracy? How can long-term positioning accuracy be guaranteed?

    A The Longmen is driven by a servo motor and a precision ball screw. The linear guide rails have pre-tightening sliders. Normal acceleration and deceleration result in very little vibration. If there is a deviation in the hole position after long-term use, you can first check: ① whether the X/Y axis grating or encoder is contaminated; ② whether the bearing clearance at both ends of the screw has increased; ③ whether the lubrication of the guide rails is sufficient. It is recommended to recheck the positioning accuracy with a laser interferometer every three months and compensate for the reverse clearance.
  • Q The hydraulic unit is built into the bed. Is it convenient to check the oil level and replace the hydraulic oil? Is there enough maintenance space?

    A The equipment has an inspection door and a transparent oil level observation window on the side of the bed. Daily checks do not require disassembling components. The oil filling port is usually led to an easily accessible position. When replacing the hydraulic oil, you can use a pump to insert an oil suction pipe from the oil filling port or open the bottom drain screw (requiring the removal of a small amount of iron shavings shield). It is recommended to replace the hydraulic oil every 1000 working hours or annually (46# anti-wear hydraulic oil), and replace the filter at the same time.
  • Q There are 12 sets of hydraulic clamps on the worktable. How can different-sized steel plates be quickly clamped? Can the foot pedal switch control each clamp independently?

    A The clamps are usually divided into multiple groups (6 on each side). The foot pedal switch can control all the clamps to clamp or release simultaneously, making it convenient for loading and unloading. If you need to control a few clamps individually (for example, to avoid the processed holes), you can select the "group clamping" mode through the human-machine interface and manually check the clamps that need to be enabled. It is recommended to simulate the clamping before processing the special-shaped plates to avoid interference.
  • Q The maximum spindle speed is only 560 rpm. Is it too inefficient for drilling small-diameter holes (such as those smaller than φ10mm)? How can it be improved?

    A This equipment is mainly designed for large-diameter drilling of medium-thick plates (up to 100mm). The low speed and high torque are more conducive to heavy cutting with carbide or high-speed steel twist drills. If frequent drilling of small holes is required, it is recommended to select a high-speed spindle accessory or use a separate turret lathe. For occasional small holes, increasing the feed rate and using sharp drills can compensate for the insufficient speed.
  • Q What processing information can the touch screen display in real time? How to quickly locate the fault when an alarm occurs?

    A
    The touch screen can display real-time information such as sawing length, feed speed, saw blade linear speed, current sawing force, processed quantity, remaining batches, etc. When an alarm occurs (such as low hydraulic pressure, saw blade breakage, overload), the screen will display the specific alarm code and brief description. Common problems to check include low hydraulic oil level, insufficient saw blade tension, and lack of coolant.
  • Q After selecting the automatic feeding mechanism, how to achieve fully automatic fixed-length cutting? If multiple different lengths need to be sawed, can it be pre-programmed?

    A The automatic feeding mechanism (clamping trolley) is controlled by servo motors and encoders in a closed loop. The operator inputs the length and quantity of each section on the touch screen, and the equipment will automatically feed, clamp, saw, and then feed again until all batches are completed. It supports storing multiple workpiece recipes for convenient repeated use. The first piece is recommended to be verified using the "single-step execution" mode for the length.
  • Q In manual mode, the sawing position is adjusted by using rollers and laser alignment lights. Can the laser alignment light be independently switched? How to ensure alignment accuracy?

    A The laser alignment light can be independently switched through the operation panel. When using it, first place the workpiece close to the positioning stop block, then turn on the laser light, and move the rollers to fine-tune them to align the laser line with the sawing marking line on the workpiece. It is recommended to use it in a dimly lit environment and clean the laser head lens regularly to prevent offset caused by iron filings blocking.
Shandong Neutron CNC Technology Co.,Ltd.is a global equipment supplier specializing in CNC steel structure processing equipment, with its headquarters located in Jinan, China.

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