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CNC Beveling Machine BM55-6 for H-Beams with PLC System
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CNC Beveling Machine BM55-6 for H-Beams with PLC System

Availability:
Quantity:
  • Two/four columns,two/four milling heads.
  • Infeed rollerway outside and transmit rollerway inside.
  • 6/12 CNC milling spindles,screen input,PLC system.

Product Overview

As a leading manufacturer and supplier of heavy-duty industrial processing equipment, we present the CNC Beveling Machine BM55-6 for H-Beams. Engineered specifically for high-volume structural steel fabrication, this robust system streamlines end-face milling and edge preparation with unprecedented efficiency.

  • Advanced PLC control system with an intuitive touch-screen interface.

  • Simultaneous dual-end milling eliminates the need to rotate massive workpieces.

  • Hydraulic float clamping ensures absolute stability during aggressive cutting.

  • Accommodates heavy H-beams up to 1250mm in height and 600mm in width.


Product Description

The CNC Beveling Machine BM55-6 represents the pinnacle of heavy structural steel processing, transforming raw, unwieldy H-beams into precision-engineered components ready for immediate, seamless welding. When you stand beside this colossal machinery, the low, steady hum of the 15KW dual spindle motors conveys raw, unyielding power, while the smooth, rhythmic glide of the cemented carbide indexable cutters across thick steel webs speaks to its refined mechanical engineering. This system entirely eliminates the cumbersome, hazardous, and time-consuming necessity of flipping massive steel beams using overhead cranes. Instead, it utilizes an intelligent conveyor ecosystem—comprising infeed, transmit, and outfeed roller ways with frequency-converted speeds—to guide the heavy steel effortlessly and safely through the active cutting zone.


By integrating this advanced beveling center into your fabrication line, you instantly eradicate the production bottlenecks traditionally associated with manual edge preparation and layout. The sheer physical presence of the machine, weighing approximately 11 tons and anchored by dual heavy-duty structural columns, guarantees that even the most aggressive milling operations produce zero harmonic vibrations. The resulting cuts are mirror-smooth and geometrically flawless, ensuring that subsequent node connections in high-rise frameworks or critical bridge supports fit together with absolute perfection. This is not merely a cutting tool; it is a comprehensive structural steel solution designed to elevate your operational output, minimize your dependency on manual labor, and deliver uncompromising structural integrity to your most demanding engineering projects.


Key Features & Highlights

Upgrading your steel fabrication facility requires equipment that delivers tangible returns on investment through speed, accuracy, and mechanical longevity. The BM55-6 is engineered from the ground up with these exact operational priorities in mind, ensuring your production lines remain active and profitable.

  • Simultaneous Dual-End Processing: Equipped with two robust columns, each featuring a dedicated horizontal milling head, allowing operators to mill and bevel both ends of a massive H-beam concurrently.

  • Intelligent Material Handling: The integrated variable-speed conveyor system means heavy workpieces never need to be physically turned around, drastically reducing overhead crane usage and material handling time.

  • Premium Component Architecture: Built with internationally sourced linear rolling guides, precision ballscrews, and heavy-duty reductors, ensuring smooth, whisper-quiet operation and an extended mechanical lifecycle.

  • Versatile Profile Mastery: Capable of executing complex arc notches and straight-line bevels on both flanges and webs with exceptional surface finish quality, preparing the steel perfectly for high-strength welding.


Processing Capability & Efficiency

In high-volume structural steel fabrication, throughput is the ultimate metric of success. The BM55-6 redefines production timelines by executing multiple complex machining steps in a single, fluid pass. The core advantage lies in its ability to simultaneously mill and bevel both ends of an H-beam, bypassing traditional bottleneck procedures.

  • Continuous Workflow: The seamless integration of infeed, transmit, and outfeed conveyors keeps the raw material moving constantly through the facility, minimizing idle machine time.

  • Zero-Turn Operation: By eliminating the need to physically rotate massive steel beams mid-process, you save countless hours of handling time per shift and significantly reduce the risk of workplace accidents.

  • Variable Speed Control: Built-in frequency converters allow operators to fine-tune the conveying speed, matching the exact feed rate required for different steel grades, thicknesses, and complex milling profiles.


Precision & Stability

When fabricating critical load-bearing structures for bridges or skyscrapers, tolerance deviations are simply unacceptable. This machine guarantees absolute precision through a multi-layered, highly rigid clamping architecture. As the heavy-duty milling cutters engage the raw steel, the workpiece remains entirely immobilized.

  • Inside Flange Positioning: Ensures the beam is perfectly and squarely aligned relative to the milling axis before any cutting sequence is initiated.

  • Floating Web Clamping: Utilizes dual up-down jaws that dynamically adapt to slight dimensional variations in the raw steel, providing a secure grip without bending or distorting the web.

  • Air-Over-Hydraulic Boosters: Delivers immense, consistent holding pressure across the workpiece, translating directly to chatter-free milling and glass-smooth bevel surfaces that require no secondary grinding.


Automation & Ease of Operation

Transitioning from manual layout and cutting to fully automated CNC processing dramatically reduces the margin for human error. The BM55-6 is driven by an advanced PLC system paired with a highly responsive, high-resolution touch-screen interface, transforming complex machining calculations into a simple data entry task.

  • Blueprint to Production: Operators simply input the dimensional data and angles from the engineering drawings directly into the central console.

  • Auto-Calibration: Upon data entry, the machine's longitudinal and transverse slipways automatically adjust to the precise coordinates required for the specific H-beam profile.

  • Reduced Skill Barrier: By automating the setup and cutting cycles, facilities can achieve expert-level fabrication results consistently, without relying exclusively on highly specialized, veteran machinists.


Core Components & Durability

Industrial machinery must withstand the harsh, abrasive, and demanding environments of heavy steel mills and fabrication shops. To guarantee uninterrupted operation and a prolonged lifecycle, the BM55-6 is constructed using strictly premium, globally sourced internal components.

  • High-Fidelity Motion Control: Utilizing top-tier linear rolling guides and precision ballscrews to ensure the milling heads glide with zero backlash, maintaining tight tolerances over years of use.

  • Reliable Electronics: Equipped with industrial-grade photoelectricity encoders, PLCs, and frequency converters that resist electrical noise, metallic dust, and ambient temperature fluctuations.

  • Certified Manufacturing: Built in strict adherence to ISO9001:2015 quality, ISO14001:2015 environmental, and ISO45001:2018 occupational health and safety standards, ensuring a world-class build quality.


After-Sales & Technical Support

Investing in heavy CNC machinery is a long-term partnership. We understand that equipment downtime translates directly to delayed projects, which is why we have established a comprehensive, highly responsive support network to ensure your operations never stall.

  • Turnkey Installation & Training: We provide detailed mechanical, electrical, and hydraulic manuals. Following delivery, our expert engineers conduct on-site installation, commissioning, and hands-on operator training.

  • 24/7 Global Response: Our technical support team is available around the clock via video call, WeChat, or WhatsApp to troubleshoot and resolve any operational queries immediately.

  • Permanent Technical Backing: Enjoy a standard 12-month warranty with free spare parts provision, complemented by lifetime technical guidance and readily available paid spares whenever required by local service engineers.


Why Choose Us

Selecting the right equipment manufacturer is as critical as the machinery itself. As a premier supplier of heavy industrial processing solutions, we bridge the gap between innovative engineering and practical, floor-level reliability. Our manufacturing facilities operate under the strictest international protocols.

  • Uncompromising Quality Control: Every machine undergoes rigorous factory acceptance testing, simulating peak-load milling conditions before it ever reaches your shipping dock.

  • Deep Industry Expertise: Decades of focused experience in structural steel processing equipment allow us to anticipate your production challenges and engineer proactive, robust solutions.

  • Global Supply Chain Resilience: Our strong, established relationships with top-tier component manufacturers mean we deliver highly reliable machines with consistent lead times, keeping your facility expansion projects on schedule.


Specification CategoryTechnical Details
Product NameCNC Beveling Machine BM55-6 for H-Beams
Control SystemPLC System with Touch-screen Input
Workpiece Size (H-Beam Height - H)220 ~ 1250mm
Workpiece Size (H-Beam Width - B)100 ~ 600mm
Workpiece Size (Web Thickness - T)10 ~ 55mm
Workpiece Size (S)MAX 300mm
Milling HeadsQuantity 2, Cemented carbide indexable cutter, Axially adjusting value 80mm
Spindle Motor Power15KW × 2
Longitudinal SlipwayQuantity 1, Stroke 300mm, Motor Power 0.37kW
Transverse SlipwayQuantity 1, Stroke 1050mm, Motor Power 0.37kW
ColumnsQuantity 2, Stroke 1300mm, Motor Power 2.2KW × 2
Clamp Moving Range100 ~ 600mm
Clamp WayHydraulic clamp (Float clamping for web, air over hydraulic booster)
Stopper-mechanismQuantity 2, Stroke 0 ~ 40mm, Motor Power 0.06KW × 2
Roller WayOff-line length 5000mm, Off-line motor 1.1kW, On-line motor 0.55kW
Overall Dimension (L×W×H)7.0 × 4.0 × 2.8 m
WeightApprox. 11 t
Power Supply380V AC (±10%), 50 Hz, Three phase four wire system
Working Temperature0℃ ~ 40℃
CertificationsISO9001:2015, ISO14001:2015, ISO45001:2018
Warranty12 months after installation and commissioning


Application Scenarios & Adaptability

Versatility is crucial for modern fabrication facilities that take on diverse engineering contracts. This beveling center is engineered to process a vast spectrum of H-beam sizes, accommodating heights (H) from 220mm to 1250mm, widths (B) from 100mm to 600mm, and web thicknesses (T) from 10mm to 55mm. The maximum beveling dimension (S) can reach up to 300mm.

Diagram illustrating H-shaped beam profile dimensions including Height H, Width B, and Web Thickness T for CNC processing

Diagram showing the specific beveling dimension S on the edge of a steel plate

Whether you are cutting standard structural shapes or custom heavy-duty profiles, the machine adapts effortlessly to the following sectors:

  • Building Steel Structures: Perfectly shapes load-bearing frames for multi-story industrial plants and high-rise residential towers, guaranteeing flawless node connections and structural stability.

  • Bridge Engineering: Rapidly processes main beams and supporting structures for large-span highway and railway bridges, significantly accelerating on-site assembly and welding times.

  • Municipal Infrastructure: Ideal for mass-producing standardized structural components for elevated road supports, underground pipe gallery frameworks, and transit hubs.

  • Heavy Machinery Manufacturing: Delivers the high-strength, precise connections required for heavy crane gantries, port equipment, and massive industrial load-bearing frames.


The operation guide includes mechanical,electric and hydraulic parts.We provide detailed guide and manual together with the machine.After installation,our engineer will also provide training to the operator after successful installation and commissioning.

Q1: How does the machine handle variations in raw H-beam dimensions during the milling process?

The machine utilizes a sophisticated floating clamping system for the web, driven by dual up-down jaws and powerful air-over-hydraulic boosters. This advanced mechanism allows the clamps to securely grip the steel while automatically compensating for the minor dimensional inconsistencies and warpages inherent in raw structural steel, ensuring accurate, parallel beveling without distorting the beam.

Q2: What are the primary maintenance requirements for the dual milling heads?

Maintenance is highly efficient and straightforward. The milling heads utilize cemented carbide indexable cutters. This means operators only need to rotate or replace the small carbide inserts when they become dull, rather than replacing the entire cutting tool. Regular lubrication of the spindle bearings and routine checks of the motor tension are recommended to maintain peak, chatter-free performance.

Q3: Can the PLC system streamline the setup process for different beam profiles?

Yes. The PLC system features a highly adaptable touch-screen interface designed for rapid manual data entry directly from your engineering drawings. Operators simply input the target dimensions and angles, and the machine's longitudinal and transverse slipways automatically adjust to the correct positions. This drastically reduces setup time between different batches of steel.

Q4: What specific site preparations are required before installing the BM55-6?

Due to the machine's substantial weight (approximately 11 tons) and its overall footprint (7.0 × 4.0 × 2.8 meters), installation requires a reinforced, leveled concrete foundation capable of bearing heavy dynamic loads. Additionally, a stable three-phase four-wire 380V AC power supply and a clean, dry compressed air line to drive the hydraulic boosters must be routed to the installation site prior to commissioning.

Q5: How do you ensure the longevity of the electronic components in a dusty fabrication environment?

All sensitive electronic components, including the PLC, frequency converters, and touch-screen interface, are housed in industrial-grade, sealed electrical cabinets. Furthermore, we exclusively utilize premium, globally recognized brands for these components, which are specifically engineered to withstand the temperature fluctuations, electrical noise, and airborne metallic particulates common in heavy steel manufacturing facilities.


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Shandong Neutron CNC Technology Co.,Ltd.is a global equipment supplier specializing in CNC steel structure processing equipment, with its headquarters located in Jinan, China.

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