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CNC High Speed Drilling Machine for Beams BHD1206-3 with ATC
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CNC High Speed Drilling Machine for Beams BHD1206-3 with ATC

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  • Necessary and special drilling equipment for building steel structure industry.
  • Drill holes on three surfaces on H beams and channels at the same time,with high precision and high efficiency.
  • 7 CNC axes, automatically complete accurate feeding and positioning.
  • Can recognize AUTOCAD and DSTV work piece drawings and convert them into machining programs.
  • Optional:marking unit

Product Overview

Engineered for heavy-duty structural fabrication, the CNC High Speed Drilling Machine for Beams BHD1206-3 with ATC delivers uncompromising precision for large-scale industrial operations. As a premier solution from a trusted global manufacturer, this equipment streamlines high-volume production lines and maximizes factory output.

  • High-velocity carbide drilling capabilities reaching up to 3000rpm

  • Automated Tool Changer (ATC) for seamless, uninterrupted transitions

  • Robust 10-ton carriage feeding capacity for massive structural components

  • The ultimate heavy-machinery upgrade for industrial steel fabricators and global suppliers


Product Description

The CNC High Speed Drilling Machine for Beams BHD1206-3 with ATC represents the absolute pinnacle of structural steel fabrication technology. When you stand beside this massive 8000-kilogram powerhouse, the quiet, consistent hum of its premium servo motors and the rigid, unyielding stability of its hydraulic clamping system immediately convey industrial-grade reliability. Designed to transform raw, heavy steel into precision-engineered structural components, it effortlessly slices through solid metal, producing clean, burr-free holes with a satisfying, rhythmic consistency that defines top-tier manufacturing.


Every single aspect of this formidable machine is meticulously crafted to eliminate operational bottlenecks and elevate your facility's daily throughput. The integration of an advanced commercial PC control system means your operators will spend significantly less time deciphering complex interfaces and more time executing high-yield production runs. By fully automating the most labor-intensive aspects of beam processing—from the swift 20-meter-per-minute carriage feeding to the seamless, instant tool changes—this equipment fundamentally shifts your factory's output potential. The resulting workflow is not just faster; it is remarkably smooth, dramatically reducing the deafening clatter and chaotic material handling typically associated with heavy steel fabrication. Your facility will experience a noticeable, immediate upgrade in both production speed and floor-level safety, ensuring that every stringent project deadline is met with absolute confidence.


CNC High Speed Drilling Machine for Beams BHD1206-3 processing structural steel with high precision

Key Features & Highlights

Elevate your structural fabrication capabilities with a machine engineered to deliver consistent, high-tolerance results. The BHD1206-3 is packed with intelligent features designed to optimize floor space, drastically reduce manual labor, and maximize your operational efficiency.

  • Triple Spindle Architecture: Three independent 11KW spindles operate simultaneously, drastically cutting down cycle times for complex, multi-dimensional hole patterns.

  • Hydraulic Clamping Mastery: Longitudinal lifting and lateral push clamping secure heavy beams with unyielding force, eliminating micro-vibrations and ensuring pinpoint accuracy.

  • Intelligent Chip Management: A heavy-duty chain-type chip conveyor automatically clears metallic debris from the cutting zone, maintaining a pristine workspace and preventing mechanical jamming.

  • Optional Disk Marking System: Integrate a servo-positioned hydraulic marking machine capable of rapidly stamping 36 different characters, ensuring flawless traceability for every structural component.


Processing Capacity & Ultimate Efficiency

In the highly competitive landscape of heavy steel fabrication, output volume is the ultimate metric of operational success. This advanced drilling center is meticulously engineered to address the most demanding production quotas, turning weeks of manual drilling into mere days of automated processing.

  • High-Velocity Penetration: Utilizing premium cemented carbide drill bits, the spindles achieve blistering rotational speeds up to 3000rpm, slicing through thick steel webs with effortless precision.

  • Automated Tool Changer (ATC): Eliminate the costly downtime associated with manual tool swaps. The ATC system seamlessly transitions between different drill diameters, keeping the machine fully engaged and productive.

  • Rapid Material Transport: The CNC carriage feeding mechanism propels massive steel beams at speeds up to 20 meters per minute, drastically reducing the idle transit time between drilling cycles.


Machining Precision & Structural Stability

When constructing high-rise frameworks or expansive bridge girders, a fraction of a millimeter can compromise the entire assembly. This machine guarantees the exact alignment of complex hole groups, ensuring flawless on-site bolting and absolute structural integrity.

  • Six-Axis CNC Control: Driven by high-precision servo motors, the 6-axis system orchestrates flawless positioning, ensuring that every hole is executed exactly to the programmed digital coordinates.

  • Unyielding Hydraulic Grip: The advanced hydraulic system executes a synchronized dance of longitudinal lifting and lateral pushing, locking workpieces weighing up to 10 tons into a completely immovable state.

  • Vibration-Free Operation: The massive 8000kg frame absorbs operational resonance, allowing the high-speed steel or carbide bits to enter and exit the material without any deflection or chatter.


Tool Life & Consumable Cost Control

Managing operational expenditure is just as critical as increasing production volume. This machine incorporates intelligent fluid and waste management systems that actively protect your most expensive consumables and reduce ongoing maintenance costs.

  • Advanced Mist Cooling: A sophisticated atomization system delivers precise internal and external cooling directly to the cutting edge. This micro-lubrication prevents thermal damage and significantly extends the lifespan of premium carbide drills.

  • Efficient Debris Evacuation: The continuous chain-type chip conveyor prevents sharp metal shavings from accumulating, ensuring they do not score the workpiece or damage the machine's moving parts.

  • Optimized Resource Consumption: Operating at a precisely regulated 0.8Mpa compressed air pressure, the cooling system minimizes fluid waste, ensuring a cleaner factory environment and lower consumable procurement costs over time.


Multi-Industry Scenario Adaptability

Versatility is the cornerstone of a highly profitable industrial investment. Whether you are processing standard H-beams or specialized U-beams, this equipment adapts flawlessly to the rigorous demands of diverse engineering sectors.

  • Steel Structure Buildings: Perfectly suited for processing connection holes in factory frameworks, high-rise structural columns, and main beams of large-span roofs.

  • Bridge Engineering: Delivers the high-precision hole group positioning strictly required for heavy-load structures like steel truss girders, bridge piers, and box girders.

  • Multi-Story Parking Garages: Efficiently processes H-shaped steel columns in an automated line, dramatically enhancing downstream assembly speed and structural reliability.

  • Tower Masts and Grid Structures: Handles the lightweight yet highly precise demands of power transmission towers, communication masts, and sports venue grid structures.

  • Power Station Boilers: Capable of executing precise drilling and marking for critical pressure vessel components, including header tubes and heavy-duty drums.


International Quality Control & Authoritative Certification

Procuring heavy machinery requires absolute confidence in the manufacturer's quality assurance processes. This equipment is built from the ground up to satisfy the strict compliance requirements of large-scale multinational projects and government infrastructure contracts.

  • World-Class Components: The core elements of the control system are sourced exclusively from internationally renowned brands, guaranteeing long-term reliability and global parts availability.

  • ISO 9001 Quality Management: Manufactured under rigorous GB/T19001-2016/ISO9001:2015 standards, ensuring every single machine meets exacting tolerances before it ever leaves the factory floor.

  • Environmental & Safety Compliance: Fully certified under ISO 14001:2015 for environmental management and ISO 45001:2018 for occupational health and safety, aligning perfectly with modern corporate governance goals.


Full Lifecycle After-Sales & Technical Support

Your heavy-duty investment is protected by a comprehensive, globally accessible support network. We understand that equipment downtime is simply not an option, which is why our technical infrastructure is designed for rapid response and permanent resolution.

  • Round-the-Clock Accessibility: Our dedicated support team is available 24/7 via WeChat, WhatsApp, or high-definition video calls to troubleshoot issues instantly, regardless of your geographical time zone.

  • Comprehensive Warranty Coverage: Enjoy total peace of mind with a standard 12-month warranty following successful installation and commissioning, including the free replacement of any defective spare parts.

  • On-Site Expertise: We deploy highly trained international service engineers directly to your local market for hands-on installation, rigorous commissioning, and thorough operator training.

  • Permanent Technical Backing: Long after the warranty expires, you retain full access to our technical archives, operational guides, and paid spare parts inventory, ensuring decades of highly productive use.


Why Choose Us

Partnering with a dedicated industrial equipment manufacturer means securing a definitive competitive edge in your market. We do not just deliver machinery; we deliver a complete, highly profitable transformation of your production capabilities.

  • Proven Industry Pedigree: Decades of specialized, hands-on experience in engineering heavy-duty CNC solutions specifically tailored for the global structural steel sector.

  • Customization Capabilities: We understand that standard dimensions do not fit every project. Our engineering team can customize processing lengths well beyond the standard 15m to match your exact facility requirements.

  • End-to-End Solutions: From the initial technical consultation and factory layout planning to final installation and lifelong maintenance, we provide a seamless, integrated procurement experience.

  • Uncompromising Reliability: Every machine undergoes exhaustive, rigorous stress testing under maximum load conditions before shipment, ensuring it performs flawlessly from the exact moment it is powered on.


Size of workpiece
H-Beamweb height H: 150 ~ 1250mm flange width B: 75 ~ 600mm
U-Beamweb height H: 150 ~ 1250mm flange width B: 75 ~ 300mm
Max. thickness80mm
Length15m (according the customers)
Drilling case
No.3
Max. drilling dia.cemented carbide: ¢30mm high speed steel : ¢40mm
hole of spindleBT40
motor power of spindle3×11KW
rotation speed of spindle(stepless adjustable)0~2000r/min (up to 3000rpm)
CNC axes
No. of axes6
Servo motor power of feeding axes3×2KW
Servo motor power of positioning axes3×1.5KW
Moving speed of positioning axes0 ~ 10m/min
Moving speed of feeding axes0 ~ 5m/min
Stroke of width checking1100mm
Stroke of web checking290mm
Carriage
Servo motor power of carriage5 KW
Max. feeding speed20m/min
Max. feeding weight10t
Automization cooling systemNo. of nozzle: 3, pressure of compressed air: 0.8Mpa, cooling way: internal cooling & external cooling
Equipment Dimensions & Environment
overall dimension(L×W×H)approx. 6.0×1.6×3.4m
weightapprox. 8000Kgs
Working powerThree phase four wire system 380/415±10%V 50±1HZ
Control power220±10%V 50±1HZ
Operate power24V DC
Working temperature0℃ ~ 40℃
Humidity of environment≤75%


Advanced machinery should simplify your factory floor, not complicate it. This drilling center bridges the gap between sophisticated CNC capabilities and accessible operator control, significantly lowering the barrier to entry for your workforce.

  • Intuitive Commercial PC Interface: Operators can easily program complex drilling patterns using a familiar, user-friendly PC environment, drastically reducing the learning curve and minimizing human input errors.

  • Streamlined Workflow Integration: By combining drilling and optional character marking into a single, continuous automated line, you eliminate the need to move heavy beams between different specialized workstations.

  • Reduced Operator Fatigue: With fully automated feeding, clamping, and tool changing, the physical toll on your workforce is virtually eliminated, allowing them to focus entirely on quality oversight and production planning.

The operation guide includes mechanical,electric and hydraulic parts.We provide detailed guide and manual together with the machine.After installation,our engineer will also provide training to the operator after successful installation and commissioning.

Find detailed answers to common technical and operational inquiries regarding our advanced beam drilling solutions below.

How does the ATC (Automatic Tool Changer) improve overall production speed?

The ATC system completely eliminates the need for operators to manually stop the machine, unchuck the current bit, and load a new one when different hole diameters are required. By automatically swapping tools within seconds, the machine maintains continuous, uninterrupted operation, significantly reducing cycle times on complex beams with varied hole specifications.

What are the specific advantages of the mist cooling system over traditional flood cooling?

Mist cooling atomizes the cutting fluid and applies it directly to the cutting edge via internal and external nozzles at a precise 0.8Mpa pressure. This provides superior thermal reduction for high-speed carbide drills while using only a fraction of the fluid. It results in dry, clean chips, a significantly safer work environment, and drastically lower coolant procurement and disposal costs.

Can the machine accommodate structural beams longer than the standard 15 meters?

Absolutely. While the standard maximum processing length is configured at 15 meters, the CNC carriage feeding mechanism and the robust support structures can be custom-engineered and extended according to your specific facility layout and the unique demands of your large-scale structural projects.

How does the hydraulic clamping system handle variations in beam dimensions?

The system utilizes a sophisticated, synchronized combination of longitudinal lifting and lateral push clamping. Powered by a heavy-duty hydraulic unit, it automatically adjusts to the specific web height and flange width of the H-beam or U-beam being processed, applying the exact pressure needed to secure the workpiece firmly without causing any structural deformation.

What is required to prepare the factory installation site for this equipment?

The machine requires a highly stable concrete foundation capable of supporting its 8000kg weight plus the dynamic load of 10-ton workpieces. You will also need a reliable three-phase four-wire 380/415±10%V 50±1HZ power supply, a 220V control power line, and a clean compressed air supply capable of maintaining continuous 0.8Mpa pressure. Detailed foundation drawings and comprehensive pre-installation guides are provided well in advance of delivery.


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Shandong Neutron CNC Technology Co.,Ltd.is a global equipment supplier specializing in CNC steel structure processing equipment, with its headquarters located in Jinan, China.

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